The thickness of a copper busbar depends on the current load and heat dissipation requirements. 5 mm to 1 mm for low-power applications. Its services, which include the provision of technical advice and information, are available to. Bus bar thick copper solution is essential for handling high currents in PCB designs. We are going to use some to connect the battery cells in our batteries. That is why we are writing this multi-post deep dive. Common materials used are copper, aluminum, and a variety of copper alloys.